Palletizing Automation ROI Calculator
Quickly estimate how our FiveTwoPalletizer base system impacts your labor costs and payback — and check whether your product runs on our standard cell or with light customization.
1. Product fit check
See whether you fall into our base system window or may need light customization.
Case & line details
Smallest case length
INCHES
Shortest case length on the line.
Largest case length
INCHES
Longest case length on the line.
Largest case weight
LBS
Heaviest individual case you expect to palletize.
Line rate
CASES / MIN
Cases per minute at the palletizing infeed (single lane).
ℹ️
Enter your case lengths, weight, and rate.
We’ll show whether you’re squarely in our base system window or more likely in the light-customization range.
Base cell window: up to 6 cases/min for cases > 12", or
12 cases/min for cases 12" and under — with a
55 lb maximum payload per pick (single infeed, no conveyor or gripper modifications).
2. Your operation
Estimate labor savings using your current staffing and schedule.
Labor setup
Operators before automation
PEOPLE / SHIFT
Total people currently palletizing this line.
Fully-loaded hourly wage
USD / HOUR
$
Include taxes & benefits if you’d like.
Hours per day
HOURS
Total hours this line runs per day.
Days per week
DAYS
Weeks per year
WEEKS
Base system investment: This calculator assumes our standard FiveTwoPalletizer base cell at $150,000. Some applications require light customization (robot sizing, gripper for unique box dimensions, or conveyor width), typically adding $10,000–$50,000.
Please fill in at least operators before automation, hourly wage, hours, days,
and weeks to see a meaningful result.
Your ROI projection
Based on your inputs, here’s what the FiveTwoPalletizer could deliver.
FiveTwoPalletizer System Investment
Standard base cell (no modifications)
$150,000
What this budget includes
- On-site installation of the FiveTwoPalletizer cell
- Full system integration with your existing end-of-line conveyor
- Operator training on day-to-day use and best practices
- System validation to confirm performance and safety
- 12 months of engineering support to help keep the system operational
Annual labor cost
Before automation
$0
After automation
$0
Savings & payback
Simple payback
–
Annual labor savings
$0
Investment metrics
First-year ROI
0%
At-a-glance
Operators removed from palletizing
0.00
Approx. weekly savings
$0
These are directional estimates only. Actual results depend on throughput, product mix,
downtime, and how your team is redeployed.
If your product falls outside the base window, we typically cover it with light customization
to the robot, gripper, or conveyor. Contact our team for an exact layout and quote.
Palletizing Automation ROI Calculator
Quickly estimate how our FiveTwoPalletizer base system impacts your labor costs and payback — and check whether your product runs on our standard cell or with light customization.
1. Product fit check
See whether you fall into our base system window or may need light customization.
Case & line details
Smallest case length
INCHES
Shortest case length on the line.
Largest case length
INCHES
Longest case length on the line.
Largest case weight
LBS
Heaviest individual case you expect to palletize.
Line rate
CASES / MIN
Cases per minute at the palletizing infeed (single lane).
ℹ️
Enter your case lengths, weight, and rate.
We’ll show whether you’re squarely in our base system window or more likely in the light-customization range.
Base cell window: up to 6 cases/min for cases > 12", or
12 cases/min for cases 12" and under — with a
55 lb maximum payload per pick (single infeed, no conveyor or gripper modifications).
2. Your operation
Estimate labor savings using your current staffing and schedule.
Labor setup
Operators before automation
PEOPLE / SHIFT
Total people currently palletizing this line.
Fully-loaded hourly wage
USD / HOUR
$
Include taxes & benefits if you’d like.
Hours per day
HOURS
Total hours this line runs per day.
Days per week
DAYS
Weeks per year
WEEKS
Base system investment: This calculator assumes our standard FiveTwoPalletizer base cell at $150,000. Some applications require light customization (robot sizing, gripper for unique box dimensions, or conveyor width), typically adding $10,000–$50,000.
Please fill in at least operators before automation, hourly wage, hours, days,
and weeks to see a meaningful result.
Your ROI projection
Based on your inputs, here’s what the FiveTwoPalletizer could deliver.
FiveTwoPalletizer System Investment
Standard base cell (no modifications)
$150,000
What this budget includes
- On-site installation of the FiveTwoPalletizer cell
- Full system integration with your existing end-of-line conveyor
- Operator training on day-to-day use and best practices
- System validation to confirm performance and safety
- 12 months of engineering support to help keep the system operational
Annual labor cost
Before automation
$0
After automation
$0
Savings & payback
Simple payback
–
Annual labor savings
$0
Investment metrics
First-year ROI
0%
At-a-glance
Operators removed from palletizing
0.00
Approx. weekly savings
$0
These are directional estimates only. Actual results depend on throughput, product mix,
downtime, and how your team is redeployed.
If your product falls outside the base window, we typically cover it with light customization
to the robot, gripper, or conveyor. Contact our team for an exact layout and quote.